ART OF MAKING CIGAR
From Seed to Smoke
Great cigars are more than just fire and tobacco. Only a true artist, who loves his craft as much as he respects it, can achieve the distinction and flavor of a premium cigar. Utilizing the finest tobaccos in the world, and an unyielding drive for excellence, San Giorgio Cigars has redefined the industry. Please join us as we walk through the steps of how a cigar is made!
THE TIMELINE
THINK BIG. START SMALL.
Every San Giorgio cigar begins in the nursery, where the finest tobacco seeds are planted with care. This delicate stage ensures healthy roots and strong leaves, setting the foundation for exceptional quality.
SUN & SHADE GROWN TOBACCO
Once matured, the seedlings are transplanted to sun-drenched fields. Here, the plants thrive in rich soil and ideal climates, absorbing the natural elements that will shape their unique aroma and character.
HUNG TO DRY
After harvest, the tobacco leaves are hung in traditional curing barns. Through a slow, natural drying process, the leaves begin to transform—deepening in color, losing moisture, and developing complexity.
WELCOME TO THE SAN GIORGIO CIGARS FACTORY
The heart of San Giorgio’s craftsmanship lies within the factory. This is where tradition meets precision, and where raw leaves evolve into luxury cigars under the eyes and hands of skilled artisans.
REHYDRATED. REVITALIZED. INFORMATION
Leaves are carefully sorted by size, texture, and quality. They then undergo fermentation—an essential, time-honored process that brings out deep flavors, removes impurities, and prepares them for blending.
ROLLING THE CIGAR
In silence and focus, master rollers handcraft each cigar with expert technique. Using the selected blend of aged tobaccos, they create a flawless structure that ensures an even, satisfying smoke.
METICULOUSLY JUDGED
The cigars rest in cedar-lined aging rooms for several months. During this time, the flavors marry and mellow, developing a smoother, more refined profile that defines the San Giorgio experience.
LETTING SIT
The cigars rest in cedar-lined aging rooms for several months. During this time, the flavors marry and mellow, developing a smoother, more refined profile that defines the San Giorgio experience.
AESTHETICS
Beyond flavor, beauty matters. Each cigar is visually inspected for symmetry, wrapper perfection, and band placement—ensuring it not only smokes perfectly but looks exceptional.
SHAPING UP
Some cigars are gently box-pressed to enhance their draw and appearance. This subtle touch gives a unique shape and character, elevating both form and function.
A SIGNATURE LOOK
Finally, the cigars receive their San Giorgio band—a symbol of quality, identity, and elegance. They are then boxed with care, ready to be enjoyed by discerning smokers around the world.
